 |
Fluid-Bed Spray / Granulator / Coater (YC-FBD-BGS)
|
| |
 |
Suitable For |
| |
|
|
Chinese & Western MedicineĦBHealth
FoodĦBPowder & Granule Drying and |
|
| |
|
|
Granulation Pellet GranulationĦBControl
Released Film Coating |
|
| |
|
|
| |
|
Application |
| |
|
| Top Spray |
Pharmaceutical - Granulation and drying of Chinese
ĦBWestern medicine |
|
| |
|
|
Instant Food - Dry granulation
for instand powder of health foodĦB juice extract powderĦBmeat extract
powderĦBseasoningĦBprobiotic(latic acid bacteria) |
|
| |
|
|
Chemical - Drying of dyes
and chemical synthesis raw material |
|
| |
|
| Botom & Side Spary |
Medicines and health food |
|
| |
|
|
| |
|
Theory |
| |
|
| Top Spray Granulation |
Mechanism: Spray fluidized
binder on the suspending powder to form even granules. |
|
| |
|
| Bottom Spray Film Coating |
Mechanism : When the hot
air flows through the bottom screen of container and coating column,
it will generate the siphonage principle. Convection is created through
the strong force from bottom toward top. The granules will then fall
down and will be sucked into the coating column again, while the bottom
spray gun will spray towards top to achieve coating purpose. |
|
| |
|
| Side Spray Granulation/Film
Coating |
Mechanism : The cores (seeds)
are placed on the turntable and hot air is blown upward between the
turntable and the granulation area. The passage of air causes the
cores to roll on the turntable; at the same time, the coating solution
is sprayed on the rolling cores through the pump and spray gun. The
process involves simultaneous coating and drying of the cores, layer
after layer, until the repeated actions achieve the desired coating
thickness or granule size. Powder coating is achieved by charging
powder and spray binder at the same time. Powder and binder are combined
to form the required layer, thus the repeated layer after layer actions
can achieve the desired granule size or coating thickness. |
|
| |
|
|
| |
|
Feature |
| |
|
|
1. Multi-purposes: One machine
can perform multiple functions: DryingĦBGranulationĦBCoatingĦBPelletting |
|
| |
|
|
2. High drying efficiency:
10 ~ 20 times faster than conventional drying oven. |
|
| |
|
|
3. Heating source: By electrical
or steam heating. |
|
| |
|
|
4. Temperature control: Stable
and accurate by P.I.D temperature control (SHINKO) and proportional
steam control valve (BURKET Germany) In high humidity area or for
heat sensitive product, a dehumidifier can be added for stable humidity
control or low temperature drying purpose to achieve the stability
of product quality. (below 35 ~ 40 ˘J).(Optional) |
|
| |
|
|
5. Air handling unit: To
ensure the cleanness of inlet air, the outdoor air will first through
a pre- filter, a heater, then a high efficiency filter. |
|
| |
|
|
6. Auto control: Omron PLC
control for automatic program operation. Operator interface for easy
and multiple products operation (Optional) a. Touch screen monitor.
b. Program controller P.L.C. c. Abnormal indication & record.
d. Password possible (3 levels). e. Can memo 12 program functions.
|
|
| |
|
|
7. Adjustable variables for
machines are as below: (1) Inlet / outlet temperature (2) drying /
granulating time (3) air volume (4) air volume and pressure of spray
gun (5) speed of rotation plate for side spray (6) the height of coating
column for bottom spray (7) powder charging speed |
|
| |
|
|
8. Two sets of valve are
interacting automatically to suspend the granules continuously. |
|
| |
|
|
| |
|
Optional |
| |
|
|
1. Basic machine with drying
or top spray system : |
|
| |
|
|
(1) Top spray type: FBDG
for drying and top spray function only (for additional bottom spray
or side spray the basic machine structure will be different) |
|
| |
|
|
(2) Bottom spray type: for
coating function |
|
| |
|
|
(3) Side spray type: for
coating and pelletting function |
|
| |
|
|
2. Exposion Proof Type (for
organic solvent) |
|
| |
|
|
(1) Top safety relief vent
type: for single floor only or top floor only |
|
| |
|
|
(2) Back safety relief vent
type: for operation room next to outdoor area |
|
| |
|
|
3. C.I.P. auto cleaning function |
|
| |
|
|
4. Touch screen interface |
|
| |
|
|
| |
|
|
6. Lifting and tilting device |
|
| |
|
|
| |
|
|
| |
|
|
9. Powder layering and add
auto powder charging |
|
| |
|
|
| |
|
Funtion |
| |
|
| (1) Top Spray : |
Spray binder for powder granulation |
|
| |
|
| (2) Bottom Spray : |
Pellet suspension coating
or film/sugar coating |
|
| |
|
| (3) Side Spray : |
Pellet powder coatingĦBsuspension
coating or film/sugar coating |
|
| |
|
|
( Above are suitable for
aqueous solutions or organic solvents ) |
|
| |
|
 |
| |
|
|
| |
|
Specifications
|
| |
|
|
Specification On
|
|
|
Model YC-SMG
|
YC-
FBD-2
|
YC-
FBD-8
|
YC-
FBD-15
|
YC-
FBD-30
|
YC-
FBD-60
|
YC-
FBD-100
|
YC-
FBD-150
|
YC-
FBD-200
|
|
Working Capacity
(D B 0.5g/c.c.)
|
FBD-G
|
Kgs/Batch |
0.5-1.5
|
3-5
|
10-15
|
30-40
|
60-75
|
90-110
|
120-150
|
170-200
|
|
FBD-B
|
0.5-1.5
|
1.5-3
|
5-8
|
15-20
|
30-40
|
45-55
|
65-75
|
85-100
|
|
FBD-S
|
0.5-1.5
|
2.5-3
|
3-5
|
10-13
|
20-25
|
30-35
|
40-50
|
55-70
|
|
Room Dimensuon
(LxWxH)
|
cm |
300
x200
x250
|
300
x300
x280
|
350
x300
x290
|
350
x300
x320
|
400
x350
x330
|
450
x400
x370
|
450
x400
x420
|
450
x400
x470
|
|
Specifications subjest to change
without notice
|
|
